Opens in a new tab
Creation · Packaging

Structural Design

The form that protects, communicates, and moves you.

Structural packaging design gives physical form to the product: its volume, its material, its mechanics, and its opening experience. It is the part of the package that is touched, and the part that turns a product into an experience consistent with the brand, from the shelf to the consumer's hand.

Silhouette of the AUARA bottle compared to those on the market
AUARA bottle in recycled PET
AUARA rPET packaging process
Repetition of the AUARA bottle shape
AUARA bottle in recycled PET
Silhouette of the AUARA bottle compared to those on the market
AUARA bottle in recycled PET
AUARA rPET packaging process
Repetition of the AUARA bottle shape
AUARA bottle in recycled PET
What's included

From volume to mechanics

Structural design determines the shape, material, and behavior of the packaging, always in service of the brand and production.

01

Shape and volume

The silhouette that makes the product recognizable on the shelf.

02

Material

The choice that balances impact, cost, and sustainability.

03

Structure and mechanics

The system that supports, protects, and functions.

04

Unboxing experience

The gesture that turns the packaging into a brand moment.

05

Prototyping

Mockups and tests to validate before producing.

06

Productive optimization

A viable design in the industry, without losing ambition.

The packaging is seen on the shelf and remembered in the hand.

Structural Design · Baud
Let's get our terms straight

Structural design versus graphic design

Structural design

The shape and the material

Solve the volume, mechanics, and physical experience of the container. This is packaging engineering at the service of the brand.

Graphic design

The surface and the message

Resolve the color, typography, and communication on the packaging. It is the visual voice of the product.

Both form a single project: the structure gives it a body, the graphics give it a voice. At Baud we approach it as packaging agency, with the structure and graph in a single system.

How do we approach it

From silhouette to mold

A new package starts by measuring the category: what silhouettes occupy the shelf, what formats logistics dictate, and what margin the industry allows. On that map, we draw volumes, turn them into mockups, and test them in the hand before committing to a mold. The shape, when it works, makes the product recognizable even without a label.

Category

Silhouettes, formats, and shelf codes where it will compete.

Volume

Exploration of shapes and proportions, with the brand as the criterion.

Prototype

Models and material tests, opening and resistance.

Industrialization

Adjustment with the manufacturer: mold, tolerances, and packaging line.

The AUARA bottle in front of the market silhouettes
AUARA bottle
AUARA rPET process: bottle, flakes, preform and new bottle
Case Study · AUARA
100%

rPET. We designed the AUARA bottle using 100% recycled plastic and gave it a unique silhouette that stands out from all the others on the shelf. It is our prime example of structural design: a shape that stems from the project’s social purpose and makes it tangible in the consumer’s hand.

View the AUARA project →

Shall we shape your product?

Tell us about your project →

Frequently asked questions

On structural packaging design

What differentiates structural design from graphic design?

Structural design resolves the shape, material, and mechanics of the packaging; graphic design resolves the communication on its surface. They are worked on together in the packaging project.

Does it include prototypes?

Yes. We manufacture scale models and prototypes to validate shape, material, and opening experience before production.

Do you take production and sustainability into account?

Yes. The design is optimized for the industry and prioritizes responsible materials and solutions without sacrificing impact.

Do you work with glass in addition to plastic and cardboard?

Yes. We develop packaging in glass, plastic, cardboard, and combined materials, and we work with manufacturers in the sector to adjust each mold to your production line.

Want to know more?

Let's talk!

Our team will respond. In less than 24 hours.